🌟 ITI Trade: Welder (GMAW & GTAW) 🌟

🎓 Overview

  • Powered by: NCVT (National Council for Vocational Training)
  • Job Orientation: A highly job‐oriented trade designed to prepare you for roles in both government and private sectors
  • Self-Empowerment: Empowers you with advanced welding and fabrication skills for independent work or entrepreneurial ventures
  • Global Relevance: Perfectly designed to fulfill the industrial requirements of Indian and international industries
  • Course Duration: 1 year
  • Certification: Upon successful completion, you earn the National Trade Certificate (NTC) by NCVT, recognized worldwide
  • Delivery Mode: Courses are delivered nationwide through a network of ITIs under modern vocational training schemes

💡 Why Choose ITI Welder (GMAW & GTAW)?

  • ✅ Job-Oriented Training:
    • 🔥 Diverse Welding Processes: Learn Gas Welding (with gas cutting), SMAW, GMAW, GTAW, and FCAW techniques.
    • 🔥 Advanced Techniques: Master the art of welding MS, stainless steel, and aluminium sheets in all positions using various modes of metal transfer.
    • 🔥 Cutting-Edge Equipment: Set up and operate modern welding plants such as GMAW and GTAW machines, as well as Plasma Arc cutting machines for both ferrous and non-ferrous metals.
    • 🔥 Quality Assurance: Develop skills in arc gauging and testing welded joints using visual inspection, dye penetrant, and magnetic particle testing methods.
  • ✅ Diverse Career Opportunities:
    • 🏛️ Government Jobs: Secure positions in public sector manufacturing, infrastructure projects, and defense industries where precision welding is essential.
    • 💼 Private Sector Roles: Join leading companies in automotive, aerospace, construction, and heavy industries.
    • 💡 Self-Employment: Launch your own welding or fabrication workshop, offering specialized services to various industries.
    • 🔄 Contractual & Freelance Work: Engage in project-based assignments that require expert welding and repair solutions.
  • ✅ Industry-Relevant Curriculum:
    • The curriculum is divided into two main areas:
      • Domain Area (Trade Theory & Practical): Focuses on imparting professional skills and technical knowledge, covering a wide range of welding processes and practical operations.
      • Core Area (Workshop Calculations, Engineering Drawing & Employability Skills): Develops essential core skills, including mathematical calculations, technical drawing, digital literacy, and soft skills.
    • 📚 Hands-On Experience: Emphasis on project work, on-the-job training, and extracurricular activities builds real-world expertise and confidence.
  • ✅ Self-Empowerment & Career Growth:
    • 🚀 Build the confidence to troubleshoot and repair complex weld joints.
    • 🚀 Enhance problem-solving skills by applying theoretical knowledge to practical challenges.
    • 🚀 Cultivate an entrepreneurial mindset, empowering you to start your own welding service or fabrication business.
    • 🚀 Gain lifelong skills that support continuous learning and professional advancement.

📚 Course Structure & Curriculum

The ITI Welder (GMAW & GTAW) course spans one year and covers a broad range of skills. The curriculum is organized into distinct modules to ensure comprehensive training.

1. Domain Area (Trade Theory & Practical)

Module 1: Safety, Environment & Basic Welding Operations

  • 🔹 Elementary First Aid & Firefighting:
    • Learn essential first-aid techniques, firefighting procedures, and environmental regulation protocols.
    • Practice housekeeping and accident prevention measures to ensure a safe workshop.
  • 🔹 Personal Protective Equipment (PPE):
    • Understand the importance of wearing appropriate protective gear such as welding masks, gloves, and flame-resistant clothing.

Module 2: Gas Welding & Oxy-Acetylene Cutting

  • 🔹 Gas Welding Setup:
    • Install and set up the gas welding plant to join MS sheets in different positions (e.g., 1F, 2F, 3F, 1G, 2G, 3G).
    • Practice joining metal sheets using gas welding techniques with precision.
  • 🔹 Oxy-Acetylene Cutting:
    • Perform straight, bevel, and circular cutting operations on MS plates using oxy-acetylene cutting.
    • Learn to mark and cut metal accurately according to technical drawings.

Module 3: SMAW – Shielded Metal Arc Welding

  • 🔹 SMAW Setup & Operation:
    • Set up the SMAW machine and execute various joints on MS plates in multiple positions (fillet joints, butt joints in square & V configurations).
    • Gain proficiency in welding pipe joints using SMAW for different configurations (butt, elbow, T-joint, 45° angle, flange).

Module 4: Advanced Welding with GMAW & GTAW

  • 🔹 GMAW (MIG/MAG) Operations:
    • Set up the GMAW machine and weld MS, SS, and aluminium sheets using different modes of metal transfer.
    • Use mixed shielding gas for improved weld quality when required.
  • 🔹 GTAW (TIG) Welding:
    • Set up the GTAW machine and perform welding on various types of joints on different metals in all positions.
    • Execute precision welding on aluminium and stainless steel with optimal control of current and gas flow.

Module 5: Plasma Arc Cutting & Resistance Spot Welding

  • 🔹 Plasma Cutting:
    • Set up the Plasma Arc cutting machine to accurately cut both ferrous and non-ferrous metals.
  • 🔹 Resistance Spot Welding:
    • Operate the resistance spot welding machine to join MS & SS sheets reliably for fabrication needs.

Module 6: Brazing, Repair & Hard Facing

  • 🔹 Brazing Techniques:
    • Perform joining of similar and dissimilar metals (copper, MS, SS) using brazing operations.
  • 🔹 Repair & Hard Facing:
    • Repair cast iron machine parts by selecting appropriate welding processes.
    • Apply hard facing on alloy steel components or MS rods using the correct hard facing electrode.

Module 7: Technical Calculations & Documentation

  • 🔹 Mathematical Applications:
    • Perform essential mathematical calculations covering algebra, geometry, trigonometry, and heat & temperature.
  • 🔹 Engineering Drawings & Measurements:
    • Read and interpret technical drawings and schematics to determine dimensions and specifications.
    • Select and use measuring instruments to record technical parameters and ensure quality.
  • 🔹 Productivity, Quality & Resource Management:
    • Understand and apply productivity and quality tools.
    • Learn concepts of energy conservation, global warming, and pollution control.
    • Develop skills in personnel finance, entrepreneurship, and managing tasks efficiently.
  • 🔹 Work Planning:
    • Plan and execute work-related tasks based on technical documents and standards.

2. Core Area (Employability & Life Skills)

Module 8: Engineering Drawing & Workshop Calculations

  • 🔹 Technical Drawing Skills:
    • Develop proficiency in reading, interpreting, and creating engineering drawings and blueprints.
    • Master techniques in geometric construction, dimensioning, and layout planning.
  • 🔹 Workshop Calculations:
    • Apply mathematical principles to support precise welding and fabrication operations.
    • Calculate power, energy, and other parameters to optimize production.

Module 9: Soft Skills & Professional Development

  • 🔹 Effective Communication:
    • Enhance technical English and communication skills to express complex ideas clearly.
  • 🔹 Teamwork & Leadership:
    • Build effective teamwork, time management, and leadership skills through collaborative projects.
  • 🔹 Professional Behavior:
    • Cultivate a strong work ethic and maintain proper workplace etiquette.

Module 10: Digital Literacy & IT Applications

  • 🔹 Computer Proficiency:
    • Learn to use digital tools and software for technical documentation, design simulation, and data analysis.
  • 🔹 Data Management:
    • Develop skills to record and manage technical data efficiently using digital methods.

Module 11: Entrepreneurial & Financial Skills

  • 🔹 Entrepreneurship:
    • Understand the fundamentals of starting and managing your own welding or fabrication business.
  • 🔹 Financial Management:
    • Gain insights into personal finance and budgeting to support both career and business growth.

Module 12: Revision, Project Work & Examination

  • 🔹 Practical Projects:
    • Engage in hands-on projects that simulate real-world welding and fabrication challenges.
  • 🔹 Revision Sessions:
    • Participate in thorough revision sessions to consolidate your learning.
  • 🔹 Final Examination:
    • Complete internal assessments and a final exam to validate your skills and earn your NTC.

🎯 Key Learning Outcomes

After completing the ITI Welder (GMAW & GTAW) course, you will be able to:

  • Operate Various Welding Processes:
    • Set up and operate gas welding, SMAW, GMAW, GTAW, Plasma Arc cutting, and resistance spot welding machines with confidence.
    • Perform welding on MS, stainless steel, and aluminium sheets in various positions using different modes of metal transfer.
  • Fabricate and Join Metal Components:
    • Execute precise welding operations on MS sheets, plates, and pipes using both Gas Welding (OAW) and SMAW techniques.
    • Perform cutting, brazing, and arc gauging to produce high-quality weld joints.
  • Perform Advanced Welding & Quality Assurance:
    • Utilize arc gauging to rectify weld joints and test them using dye penetrant, magnetic particle, and other standard testing methods.
    • Weld complex joints using GMAW & GTAW processes, ensuring structural integrity and consistency.
  • Repair, Enhance & Maintain Metal Assemblies:
    • Repair cast iron parts and apply hard facing to alloy steel components using appropriate welding techniques.
    • Maintain welding machinery and perform routine inspections and adjustments to ensure optimal performance.
  • Apply Technical and Mathematical Skills:
    • Read and interpret engineering drawings, perform workshop calculations, and record precise measurements using suitable instruments.
    • Use mathematical concepts to calculate power, energy, and material requirements, ensuring efficient production.
  • Develop Soft Skills and Digital Competence:
    • Enhance communication, teamwork, and leadership skills essential for a collaborative work environment.
    • Utilize digital tools for technical documentation, design simulations, and data analysis to boost productivity.
  • Embrace an Entrepreneurial Mindset:
    • Gain the confidence and knowledge needed to start your own welding or fabrication business.
    • Understand market trends, customer needs, and business strategies to drive innovation and career growth.
  • Ensure Safety, Quality & Environmental Compliance:
    • Adhere to strict safety protocols, accident prevention regulations, and environmental guidelines throughout all welding operations.
    • Maintain a clean, organized workspace to enhance efficiency and minimize risks.
  • Plan and Organize Work Efficiently:
    • Strategically plan and execute tasks according to industry standards, ensuring the timely completion of welding projects.
    • Identify and procure necessary materials and tools to maximize production efficiency and quality.

🌍 Industry Scope & Employability

  • Wide-Ranging Career Opportunities:
    • The skills acquired in this course open doors to multiple roles in the welding and fabrication industries, including:
      • Skilled Welder: Perform precision welding operations in various manufacturing and heavy industries.
      • Maintenance Technician: Oversee routine maintenance and troubleshooting of welding machinery and equipment.
      • Quality Control Specialist: Inspect weld quality and ensure structural integrity through systematic testing.
      • Production Supervisor: Manage and coordinate welding operations in industrial settings.
      • Self-Employed Consultant: Launch your own welding service or fabrication workshop offering specialized solutions.
  • Sectoral Opportunities:
    • Government Organizations:
      • Employment in public manufacturing units, infrastructure projects, and defense establishments.
    • Private Firms:
      • Roles in automotive, aerospace, construction, and heavy engineering industries.
    • Contractual & Freelance Roles:
      • Engage in project-based work or operate as a freelance welding expert providing tailored services.
  • Future Prospects:
    • With further certifications and practical experience, advance to supervisory or managerial roles in manufacturing and fabrication.
    • Pursue further studies in welding technology, industrial engineering, or business management to enhance your career growth.
    • The globally recognized NTC certification from NCVT gives you a competitive edge in both domestic and international markets.

🔥 Start Your Journey Today!

  • If you are passionate about:
    • Precision Engineering: Ready to master state-of-the-art welding techniques and operate advanced machinery.
    • Technical Innovation: Eager to solve complex fabrication challenges and drive quality in metal joining.
    • Career Growth & Self-Empowerment: Looking to build a rewarding career with diverse opportunities in manufacturing.
    • Entrepreneurship: Interested in launching your own welding service or fabrication consultancy to innovate and excel independently.
  • Then, the ITI Welder (GMAW & GTAW) course is perfect for you!
    • Enroll now to gain:
      • A comprehensive curriculum that seamlessly integrates rigorous theoretical instruction with extensive hands-on practical training.
      • In-depth technical knowledge and practical skills essential for operating, maintaining, and troubleshooting welding systems.
      • A globally recognized National Trade Certificate (NTC) by NCVT to significantly boost your career prospects.
      • The expertise and confidence to excel in diverse roles across government, private, and self-employed sectors.
  • Join now and transform your future:
    • Embrace the opportunity to work at the forefront of industrial welding and metal fabrication.
    • Contribute to quality production processes and innovative engineering solutions.
    • Step confidently into a career that offers stability, continuous growth, and the potential for self-employment.

👉 Enroll Today & Engineer a Bright Future in Welding & Fabrication! 🚀🔧✨

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