🌟 ITI Trade: Welder 🌟

🎓 Overview

  • Powered by: NCVT (National Council for Vocational Training)
  • Job Orientation: A job‐oriented trade designed to prepare you for employment in both government and private sectors
  • Self-Empowerment: Empowers you with welding and metal fabrication skills that open doors to independent work or entrepreneurial ventures
  • Global Relevance: Perfectly designed to fulfill the industrial requirements of Indian and international industries
  • Course Duration: 1 year
  • Certification: On successful completion, you earn the National Trade Certificate (NTC) by NCVT, recognized worldwide
  • Delivery Mode: Delivered nationwide through a network of ITIs under modern vocational training schemes

💡 Why Choose ITI Welder?

  • ✅ Job-Oriented Training:
    • 🔹 Gain both theoretical knowledge and extensive practical skills in various welding processes.
    • 🔹 Master Gas Welding (includes gas cutting), Arc Welding, TIG Welding, and MIG/MAG Welding with precision.
    • 🔹 Learn to set up and operate different welding machines and cutting equipment in multiple positions (e.g., 1F, 2F, 3F, 1G, 2G, 3G).
    • 🔹 Develop hands-on skills by joining MS sheets in various positions and welding MS pipe joints using both Gas Welding (OAW) and SMAW.
  • ✅ Diverse Career Opportunities:
    • 🏛️ Government Jobs:
      • Secure roles in public sector manufacturing, infrastructure projects, and heavy industries.
    • 💼 Private Sector Roles:
      • Join leading private companies, automotive industries, and engineering firms requiring skilled welders.
    • 💡 Self-Employment:
      • Launch your own welding workshop or offer freelance welding services.
    • 🔄 Contractual Work:
      • Engage in project-based assignments across diverse sectors such as shipbuilding, construction, and fabrication.
  • ✅ Industry-Relevant Curriculum:
    • The course covers a wide range of welding processes and associated technical skills, including:
      • 🔹 Gas Welding & Cutting: Learn to install and set up a gas welding plant, and perform various gas cutting operations (straight, bevel, circular) on MS plates.
      • 🔹 SMAW (Shielded Metal Arc Welding): Set up SMAW machines and perform different types of joints (fillet, butt in various positions like 1F, 2F, etc.).
      • 🔹 GMAW (Gas Metal Arc Welding): Operate GMAW machines for welding MS sheets/plates using dip mode in various positions.
      • 🔹 GTAW (Gas Tungsten Arc Welding): Perform TIG welding on different metals in various positions, including flat welding of aluminium and MS pipe joints.
      • 🔹 Plasma Arc Cutting & Resistance Spot Welding: Master cutting techniques for ferrous and non-ferrous metals and join sheets of MS & SS.
      • 🔹 Brazing & Repair Operations: Choose appropriate welding processes for joining similar and dissimilar metals and repair cast iron parts.
      • 🔹 Hard Facing: Use hard facing electrodes for alloy steel components or MS rods.
  • ✅ Core Competencies & Employability Skills:
    • 🔹 Mathematical & Technical Calculations:
      • Understand and perform calculations on work, power, energy, algebra, geometry, trigonometry, and heat & temperature.
    • 🔹 Engineering Drawings & Specifications:
      • Interpret technical drawings, schematics, and specifications; learn geometrical construction, dimensioning, layout, and representation methods.
    • 🔹 Measurement & Documentation:
      • Select and ascertain dimensions of components using measuring instruments, record data accurately, and document technical parameters.
    • 🔹 Productivity & Quality:
      • Apply quality tools and labor welfare legislation to improve day-to-day productivity and quality.
    • 🔹 Environmental & Energy Awareness:
      • Contribute to energy conservation, understand global warming and pollution, and use available resources optimally.
    • 🔹 Entrepreneurship & Personal Finance:
      • Develop skills in personnel finance, entrepreneurship, and organization of tasks for personal and societal growth.

🏆 Career Opportunities

After completing the ITI Welder course, you will be equipped for diverse roles in welding and metal fabrication. Key job roles include:

  • 🔧 Skilled Welder:
    • Join industries as a skilled welder to perform Gas Welding, SMAW, TIG, and MIG/MAG welding on various metals.
    • Work on fabricating, joining, and repairing metal components in sectors like construction, automotive, and manufacturing.
  • 🛠️ Pipe Joint Welder:
    • Specialize in welding different types of MS pipe joints using Gas Welding (OAW) and SMAW techniques.
    • Ensure the integrity and durability of welded joints in pipelines and structural applications.
  • ✨ Welding Repair Specialist:
    • Repair cast iron machine parts and perform hard facing of alloy steel components using appropriate welding processes.
    • Utilize arc gauging and other testing methods (e.g., dye penetration, magnetic particle, nick break, free bend, fillet fracture tests) to verify weld quality.
  • ⚙️ Maintenance Technician:
    • Maintain, inspect, and troubleshoot welding machinery and equipment.
    • Perform regular maintenance on welding plants and repair faulty equipment to minimize downtime.
  • 💼 Self-Employed Consultant:
    • Start your own welding service or fabrication workshop, offering specialized solutions to various industries.
    • Provide freelance welding expertise on contractual projects.

📚 Course Structure & Learning Outcomes

The ITI Welder course is structured to provide a well-rounded education in welding processes, encompassing both technical and employability skills. The course includes hands-on training and theoretical lessons, as outlined below:

1. Domain Area (Trade Theory & Practical)

  • Module 1: Gas Welding & Cutting
    • 🔹 Setup & Installation:
      • Install and set up the gas welding plant.
      • Learn to join MS sheets in different positions (e.g., 1F, 2F, 3F, 1G, 2G, 3G).
    • 🔹 Gas Cutting:
      • Perform various gas cutting operations on MS plates (straight, bevel, circular).
  • Module 2: SMAW (Shielded Metal Arc Welding)
    • 🔹 Machine Setup & Operation:
      • Set up the SMAW machine.
      • Perform different types of joints on MS (fillet joints for T, lap, and corner; butt joints in square & V positions).
    • 🔹 Positioning Techniques:
      • Execute welding operations in multiple positions (1F, 2F, 3F, 4F, 1G, 2G, 3G, 4G).
  • Module 3: Pipe Welding by Gas & SMAW
    • 🔹 Gas Welding (OAW):
      • Weld various MS pipe joints (butt, elbow, T, 45° angle, flange).
    • 🔹 SMAW for Pipes:
      • Set up SMAW machine and perform welding on MS pipe joints in similar positions as above.
  • Module 4: Advanced Welding Techniques
    • 🔹 Process Selection:
      • Choose the appropriate welding process (OAW, SMAW) for joining different metals (SS, CI, Brass, Aluminium).
    • 🔹 Arc Gauging & Testing:
      • Demonstrate arc gauging to rectify weld joints.
      • Test welded joints using dye penetration, magnetic particle, nick break, free bend, and fillet fracture tests.
    • 🔹 GMAW & GTAW:
      • Set up and operate the GMAW machine to perform welding on MS sheets/plates.
      • Operate the GTAW machine to weld various joints on different metals, including aluminium & MS pipe joints in flat position.
    • 🔹 Plasma & Resistance Spot Welding:
      • Use the Plasma Arc cutting machine to cut ferrous and non-ferrous metals.
      • Set up and perform resistance spot welding on MS & SS sheets.
    • 🔹 Brazing & Repair Operations:
      • Perform brazing to join similar and dissimilar metals (e.g., Copper, MS, SS).
      • Repair cast iron machine parts by selecting the appropriate welding process.
  • Module 5: Hard Facing and Maintenance
    • 🔹 Hard Facing:
      • Apply hard facing on alloy steel components or MS rods using a hard facing electrode.
    • 🔹 Safety and Compliance:
      • Recognize and comply with safe working practices, environment regulation, and housekeeping.
    • 🔹 Technical Calculations & Documentation:
      • Understand mathematical calculations (algebra, geometry, trigonometry, heat & temperature) related to welding.
      • Interpret engineering drawings, select measuring instruments, and record technical data accurately.
  • Module 6: Productivity and Quality Improvement:
    • 🔹 Quality & Productivity:
      • Explain and apply productivity and quality tools along with labour welfare legislation.
    • 🔹 Energy and Resource Management:
      • Understand energy conservation, global warming, and pollution; contribute to optimal resource usage.
    • 🔹 Entrepreneurship & Personal Finance:
      • Learn to manage personnel finance, entrepreneurship, and related tasks for personal and societal growth.
    • 🔹 Job Planning:
      • Plan and execute work related to the welding occupation with precision and efficiency.

2. Core Area (Employability & Life Skills)

  • Module 7: Engineering Drawing & Workshop Calculations
    • 🔹 Technical Drawing:
      • Read, interpret, and create engineering drawings and blueprints relevant to welding projects.
      • Master geometric construction, dimensioning, layout, and representation techniques.
    • 🔹 Mathematical Applications:
      • Apply workshop calculations and mathematical principles to support quality welding and fabrication.
      • Calculate power, energy, and other essential parameters for welding operations.
  • Module 8: Soft Skills & Professional Development
    • 🔹 Effective Communication:
      • Enhance technical English and interpersonal communication skills for workplace collaboration.
    • 🔹 Teamwork & Leadership:
      • Develop effective teamwork, time management, and leadership skills to excel in a dynamic work environment.
    • 🔹 Professional Conduct:
      • Cultivate a professional demeanor and maintain strict adherence to safety and quality standards.
  • Module 9: Digital Literacy & IT Applications
    • 🔹 Computer Proficiency:
      • Use digital tools for technical documentation, data analysis, and process planning.
    • 🔹 Data Recording:
      • Prepare and maintain digital records and tabulation sheets to document technical parameters and performance data.
  • Module 10: Entrepreneurial & Financial Skills
    • 🔹 Entrepreneurial Mindset:
      • Understand the fundamentals of starting and managing a welding service or fabrication business.
    • 🔹 Financial Management:
      • Develop personal finance and budgeting skills to support career and business growth.
  • Module 11: Revision, Project Work & Examination
    • 🔹 Hands-On Projects:
      • Engage in practical projects that simulate real-world welding challenges.
    • 🔹 Revision Sessions:
      • Participate in comprehensive revision sessions to consolidate your learning.
    • 🔹 Final Examination:
      • Complete internal assessments and a final exam to validate your skills and earn your NTC.

🎯 Key Learning Outcomes

After completing the ITI Welder course, you will be able to:

  • Operate Various Welding Processes:
    • Set up and operate gas welding (and cutting), SMAW, GMAW, GTAW, Plasma Arc cutting, and resistance spot welding machines.
    • Perform welding on different types of joints (fillet, butt, T-joint, lap, corner) in various positions.
  • Execute Pipe & Metal Joint Welding:
    • Weld MS pipe joints using both gas welding and SMAW techniques.
    • Choose appropriate welding processes for different metals (SS, CI, Brass, Aluminium) and verify weld correctness.
  • Perform Advanced Welding Operations:
    • Demonstrate arc gauging to rectify weld joints and test them using various methods (dye penetration, magnetic particle, nick break, etc.).
    • Perform GTAW on aluminium and MS pipes, and operate specialized equipment like Plasma Arc and resistance spot welders.
  • Repair and Enhance Metal Components:
    • Repair cast iron machine parts and apply hard facing on alloy steel components using proper electrodes.
  • Maintain Safety and Quality Standards:
    • Recognize and comply with safe working practices, environmental regulations, and housekeeping protocols.
    • Document technical parameters, perform precise measurements, and maintain high quality in production.
  • Apply Mathematical and Technical Knowledge:
    • Interpret engineering drawings, perform workshop calculations, and record data accurately.
    • Use mathematical concepts to ensure precision in welding and fabrication.
  • Develop Soft Skills & Digital Competence:
    • Enhance communication, teamwork, and leadership skills.
    • Utilize digital tools for technical documentation, data analysis, and process management.
  • Embrace an Entrepreneurial Mindset:
    • Gain the confidence and knowledge needed to start your own welding service or fabrication business.
    • Understand market trends and customer needs to drive innovation and career growth.

🌍 Industry Scope & Employability

  • Wide-Ranging Career Opportunities:
    • The skills acquired in this course open doors to numerous roles, including:
      • Skilled Welder: Perform precision welding operations in manufacturing and fabrication industries.
      • Maintenance Technician: Ensure machinery and welding equipment are maintained for optimal performance.
      • Quality Control Specialist: Inspect and test welds to guarantee high quality and structural integrity.
      • Production Supervisor: Oversee welding operations and coordinate production activities.
      • Self-Employed Consultant: Launch your own welding workshop or offer freelance welding services.
  • Sectoral Opportunities:
    • Government Organizations:
      • Employment in public sector manufacturing units, infrastructure projects, and defense.
    • Private Firms:
      • Roles in automotive, aerospace, construction, and heavy industries.
    • Contractual & Freelance:
      • Opportunities for project-based work or self-employment, offering specialized welding expertise.
  • Future Prospects:
    • With further certifications and industry experience, progress to supervisory or managerial roles.
    • Advanced studies in welding technology, fabrication, or business management can further boost your career.
    • The globally recognized NTC certification from NCVT gives you a competitive edge in both domestic and international markets.

🔥 Start Your Journey Today!

  • If you are passionate about:
    • Precision Engineering: Ready to work with state-of-the-art welding equipment and techniques.
    • Technical Innovation: Eager to solve complex welding challenges and improve production quality.
    • Career Growth & Independence: Looking to build a rewarding career in manufacturing with diverse opportunities.
    • Entrepreneurship: Interested in launching your own welding service or fabrication consultancy.
  • Then, the ITI Trade: Welder course is perfect for you!
    • Enroll now to gain:
      • A comprehensive curriculum that seamlessly integrates rigorous theoretical instruction with extensive hands-on training.
      • In-depth technical knowledge and practical skills essential for operating, maintaining, and troubleshooting welding systems.
      • A globally recognized National Trade Certificate (NTC) by NCVT to significantly boost your career prospects.
      • The confidence and expertise to excel in diverse roles across government, private, and self-employed sectors.
  • Join now and transform your future:
    • Embrace the opportunity to work at the forefront of industrial welding and metal fabrication.
    • Contribute to high-quality production processes and innovative engineering solutions.
    • Step confidently into a career that offers stability, continuous growth, and the potential for self-employment.

👉 Enroll Today & Engineer a Bright Future in Power Welding Technology! 🚀🔧✨

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