⚙️ ITI Trade: Tool & Die Maker (Dies & Moulds)

💡 Introduction

The ITI Trade: Tool & Die Maker (Dies & Moulds) is a highly skilled vocational course that equips trainees with expertise in designing, manufacturing, assembling, and repairing tools, dies, and moulds used in various industries. This trade plays a crucial role in the manufacturing sector, ensuring the production of high-quality metal and plastic components.

📚 Course Overview

The course provides in-depth knowledge of:

  • Engineering drawing and design 🎓
  • Machining processes (milling, turning, grinding, drilling) ⚖️
  • Tool and die manufacturing 🔨
  • Heat treatment and material science 🔥
  • CNC programming and operation 💻
  • Quality control and inspection methods ✅

🌟 Objectives

Upon completion of the course, trainees will be able to:

  • Read and interpret engineering drawings and blueprints.
  • Operate conventional and CNC machines for die and mould manufacturing.
  • Design and fabricate jigs, fixtures, press tools, and injection moulds.
  • Perform quality checks and ensure precision in tooling components.
  • Maintain and troubleshoot various machine tools.
  • Apply safety protocols while working in an industrial environment.

📚 Course Structure

1️⃣ Engineering Drawing & Design

  • Fundamentals of engineering drawing
  • Geometrical and dimensional tolerances
  • Blueprint reading and interpretation
  • CAD software for tool and die design 💻

2️⃣ Materials & Heat Treatment

  • Types of metals and alloys used in tool making
  • Heat treatment processes for hardening and tempering
  • Annealing and stress-relieving techniques

3️⃣ Machining Operations

  • Lathe, milling, shaping, and grinding operations 🌀
  • Precision measurement techniques (micrometers, vernier calipers)
  • Surface finishing and polishing methods

4️⃣ Tool & Die Manufacturing

  • Design and fabrication of press tools
  • Assembly and fitting of dies and moulds
  • Injection and blow moulding processes
  • Jig and fixture design 🛠️

5️⃣ CNC Programming & Machining

  • Basics of CNC machining 🎯
  • G-code and M-code programming
  • CNC lathe and milling operations
  • Precision tooling with CNC machines

6️⃣ Quality Control & Inspection

  • Use of Coordinate Measuring Machines (CMM) 🛠️
  • Surface roughness measurement
  • Defect analysis and rectification

7️⃣ Industrial Safety & Maintenance

  • Workplace safety standards and procedures ⚠
  • Handling hazardous materials and chemicals
  • Preventive maintenance of machine tools

🌟 Learning Outcomes

By the end of the course, students will:

  • Master various machining and fabrication techniques.
  • Develop precision and accuracy in tool and die making.
  • Gain expertise in using modern CNC and CAD/CAM technology.
  • Understand the complete lifecycle of dies and moulds.
  • Be job-ready for the tool-making and manufacturing industries.

💼 Career Opportunities

Graduates of this trade can pursue careers as:

  • Tool & Die Maker 💪
  • CNC Machinist 💻
  • Mould Designer 📝
  • Quality Control Inspector ✅
  • Production Supervisor 🚒
  • Entrepreneur (Own Workshop/Garage) 🌟

🏆 Conclusion

The ITI Tool & Die Maker (Dies & Moulds) trade is a valuable course for those aspiring to enter the precision manufacturing industry. With growing demand in automotive, aerospace, and consumer goods sectors, skilled tool and die makers have excellent job prospects and entrepreneurial opportunities. This trade ensures a strong foundation for a successful career in industrial manufacturing!

🎉 Start your journey in precision engineering today! 🌟

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